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Tackling a Critical Silo Blockage at a Malt Manufacturing Facility

Written on 28 September, 2024

The client faced a critical challenge when a significant blockage developed within one of their silos. This issue, caused by dampness and sprouting grain, led to a complete shutdown of their production system.

Given the complexity of the situation, it was imperative to act quickly to prevent any further escalation. McBreen Enviro UK responded immediately, deploying our skilled team along with our advanced DISAB industrial vacuum system to the site.

The challenge was to find a cost-effective repair method, as traditional no-dig repair techniques involving extensive machinery were too expensive. Moreover, the repair needed to suit large diameter pipes and be operable within confined spaces.

Solution:

Understanding the urgency, our team, trained for 6-man confined space entry, worked efficiently to remove over 200 tonnes of the obstructive grain. This swift action enabled the facility to quickly resume production, thereby avoiding potential long-term damage and significant operational downtime.

The use of DISAB systems can significantly reduce downtime and improve operational efficiency in situations that require heavy-duty cleaning or material removal, such as the case with the blocked silo in the Malt Manufacturing Facility.

Conclusion

This case study further demonstrates McBreen Enviro UK’s commitment to providing complete end-to-end solutions. From initial diagnosist through to a fully sustainable outcome. Our rapid response, combined with advanced technology and skilled personnel, underscores our dedication to delivering excellence in every project. 

If you have an issue that needs inspecting then we are here to assist you. Connect with our team today by calling 01905 959013 or you can email us at sales@mcbreenenviro.co.uk

What is a DISAB?

DISAB is a brand name for a range of high-performance industrial vacuum systems. These systems are designed to handle the extraction, transportation, and collection of various materials such as dust, granules, liquids, and other debris in industrial settings. The systems can be mobile or stationary and are known for their powerful suction capabilities, making them particularly effective in challenging environments such as confined spaces.

This type of machine is typically used in the following industries:

  • Steel
  • Cement
  • Powder
  • Heating
  • Paper and Pulp
  • Wastewater Treatment Plants
  • Pumping Stations
  • Industrial Tanks

About McBreen Enviro UK

McBreen Enviro UK, established in 2024 as part of the McBreen Group, leverages over 17 years of specialized drainage experience from McBreen Environmental, Ireland’s largest nationwide drainage company.

We offer comprehensive drainage and waste management services, employing cutting-edge trenchless technologies. Our teams deliver innovative and sustainable solutions across the UK.

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McBreen Enviro UK is at the forefront of delivering cutting-edge environmental solutions. Trust us to deliver reliable infrastructure for new developments and existing systems alike.

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